Home » Applications » Oil and Gas

Oil and Gas Applications

Harsh chemicals, extreme cold, and constant abrasion demand parts built for the toughest conditions in oil and gas.
Plastic Parts - Oil and Gas Industry

Engineered Plastic Components for Oil & Gas Operations

Oil sands and oilfield operations run wear components in some of the harshest conditions in any industry — abrasive slurry, extreme cold, high-cycle equipment, and process chemicals that destroy conventional materials. Pepco Plastics manufactures engineered plastic wear parts and custom components for oil and gas applications from our Alberta facility, supplying oilfield and oil sands operations across Western Canada.

The combination of abrasive material handling, cold-weather exposure, and aggressive process chemistry makes oil and gas one of the most demanding environments for wear component specification. Pepco understands that environment and manufactures components built for it.
State of the Art Plastic Manufacturing - Pepco Plastics Ltd

How Oil & Gas Operations Use Engineered Plastics

Plastic wear components in oil and gas applications show up wherever abrasion, corrosion, or weight constraints make steel a poor choice. The applications in oil sands operations are particularly demanding:

Slurry handling wear components

Oil sands extraction involves abrasive bitumen slurry that destroys steel wear surfaces at rates that make standard replacement intervals impractical. UHMW and Tivar UHMW liners and wear plates extend service life in slurry transfer chutes, pipelines, and handling equipment significantly compared to metal.

Conveyor and transfer systems

The scale of material handling in oil sands operations — millions of tonnes of ore moved through conveyor systems — means that wear component specification and replacement intervals have a direct impact on production economics. UHMW conveyor wear strips, skirt boards, and transfer point liners reduce replacement frequency and lower the total cost of component supply.

Cold-weather equipment components

Alberta's winter conditions create specific material requirements. Wear components that embrittle or lose impact toughness at -30°C and below create maintenance and safety problems. UHMW retains impact toughness at extreme cold temperatures. Tivar cold-temperature grades provide additional performance margin in the most demanding winter conditions.

Pump and valve components

Machined plastic components — wear rings, bushings, valve seats, and guide components — are specified in pump and valve assemblies handling produced water, chemicals, and process fluids where corrosion or galling of metal components is a recurring problem.

Oilfield equipment components

Beyond oil sands, conventional oilfield applications including drilling equipment, pipeline infrastructure, and production facility components use engineered plastic parts for corrosion resistance, weight reduction, and reduced maintenance.
Pepco Plastics - Custom Plastic Components and Parts Manufacturing

Recommended Materials for Agricultural Applications

Plastic Parts Fabrication - Pepco Plastics

UHMW plastic

UHMW is the primary wear material for oil sands slurry handling, conveyor systems, and general wear applications. Its combination of abrasion resistance, impact toughness, chemical resistance to petroleum products, and cold-temperature performance covers the majority of oil and gas wear component requirements.

Plastic Parts Fabrication - Pepco Plastics

Tivar UHMW

Tivar UHMW is specified for the highest-demand applications where standard UHMW service life is insufficient — extreme abrasion in slurry handling, low-temperature applications requiring maximum toughness, or antistatic requirements in specific processing environments.

Plastic Parts Fabrication - Pepco Plastics

HDPE

HDPE is specified in oil and gas support applications involving aggressive process chemicals, produced water handling, and corrosive environments where UHMW's abrasion resistance is not the primary requirement but chemical resistance is. HDPE resists a broad range of oilfield chemicals where steel would corrode.

For food processing and more heavily regulated food-contact applications, see Pepco's food and beverage industry page.

Advantages of Pepco Plastics

Our customers typically machine or cut the products we sell or products for their own use or for resale. Pepco Plastics Ltd. manufactures and supplies state of the art materials providing our customers with solutions to eliminate shock, wear, vibration, and impact for the following applications:
  • Wide temperature range from -80 to 800 Fahrenheit (-62 to 427 Celsius)

  • Resistant to corrosion and most oils, greases, and solvents

  • Excellent electrical insulation

  • Excellent abrasion resistance

  • Excellent impact strength

  • Excellent resilience, toughness, and cut resistance

  • Excellent sound dampening qualities

  • Low coefficient of friction

Why Choose Pepco?

At Pepco Plastics, we combine decades of hands-on experience with rigorous quality control to deliver custom plastic parts you can rely on. Our in-house facility in Nisku, Alberta is equipped with the machinery, testing equipment, and skilled team needed to meet your exact specifications, every time. Here's what sets us apart:

Fast, Accurate Quotes

Send us your drawings or specs and we'll get back to you quickly with clear, upfront pricing, lead times, and recommended processes, so you can make decisions with confidence.

Full In-House Capabilities

From CNC machining to injection and compression molding, our Nisku facility handles it all under one roof. That means faster turnaround, tighter quality control, and one point of contact for your entire project.

Quick Turnaround, Every Time

With our own equipment and an experienced production team, we move quickly from prototype to full production, without sacrificing quality or precision.

Reliable Quality You Can Count On

Every part we produce goes through careful quality checks to ensure it meets your specifications. Our goal is simple: deliver parts that perform, on time, every time.

Long-Term Partnerships Built on Trust

We're not just looking for one-off orders, we want to be your go-to plastic manufacturing partner. Our commitment to quality and service is why so many of our clients keep coming back.

50+ Years of Industry Experience

Our team has spent decades perfecting custom injection molding, compression molding, and plastic fabrication. That experience means fewer surprises, smarter problem-solving, and parts built right the first time.

Available Materials

We work with a wide range of high-performance plastic materials and maintain ample stock across multiple grades and varieties. Every material comes with a quality inspection certificate for full traceability.

Pepco's Capability in Oil & Gas

Pepco machines engineered plastic components for oil and gas applications from our Alberta facility. Alberta's position as the centre of Canada's oil and gas industry means Pepco understands the supply chain, the operational demands, and the procurement timelines that oil and gas operations run on. Custom fabrication is the standard mode for oil and gas work — replacement parts for existing equipment, wear assemblies profiled to specific equipment geometry, and machined components produced from drawings or samples. Pepco quotes from engineering drawings, CAD files, or samples. For urgent maintenance requirements, contact Pepco directly to discuss turnaround options. Pepco's CNC plastic machining capability handles the range of part geometries common in oil and gas applications — from flat wear plates and liner panels to precision-machined pump components and custom bearing assemblies.

Frequently Asked Questions

UHMW's resistance to abrasive slurry is substantially better than steel — bitumen slurry is a particularly aggressive combination of abrasive solids in a carrier fluid, and UHMW's wear mechanism (deformation rather than cutting) makes it more durable in this environment. For the most severe slurry handling applications, Tivar 1000 provides additional performance margin. Pepco can advise on material and thickness selection based on your specific slurry characteristics.

Yes. Replacement wear parts from drawings, samples, or measurements of worn parts are standard work for Pepco. If a part number is available from the original equipment manufacturer, that's useful context. If the only reference is a worn sample, Pepco can work from that. Describe what you need and we'll return a quote.

Standard UHMW retains impact toughness at temperatures well below -40°C — this is one of the material's distinct advantages over many alternatives in Alberta's outdoor industrial environment. Tivar cold-temperature grades provide additional low-temperature performance for applications where even standard UHMW's cold-temperature properties need a margin.

Maintenance windows in oil and gas are often unplanned and time-sensitive. Pepco's ability to turn around standard wear parts from sheet stock is faster than machined components. Contact Pepco directly for urgent requirements.

HDPE is compatible with most produced water compositions and a broad range of oilfield process chemicals. Specific compatibility depends on chemical concentration and temperature. For specific chemical environments, provide the process chemistry details at inquiry and Pepco will confirm compatibility or recommend an alternative.

Pepco manufactures engineered plastic wear parts and components for Alberta's oil and gas industry. Whether you need UHMW liners for an oil sands slurry system, Tivar wear strips for a demanding conveyor application, or custom-machined plastic components for oilfield equipment, send your specs and request a quote.

Have a Part in Mind?

Let's build it together.

Tell us what you need and we'll deliver. Custom fabrication, molding, and machining services with the individual attention your project deserves.